Tool monitoring WK2

The WK2 probe tactilely scans tools at the tool tip and reliably detects tool breakage. Thanks to triple sealing, a robust housing, and rapid scanning, it operates completely leak-free and with minimal wear.

 
Manufacturer MIDDEX
Description WK2
Manufacturer Part Number 94010000
Product Page https://middex.de/en/product/wk2a-wk2b-and-wk2s/
For tool diameters up to [mm] 0,3
Sensor diameter [mm] 22
cycles 10000000
protection IP68
Return signal OK/NOK
max. needle length [mm] 250
Number of tools 1
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Product Description

The WK2 tool breakage monitoring system is the ideal choice when tools within a machine require reliable, gentle, and absolutely stable monitoring. It probes tools and objects directly and precisely—quickly, consistently, and with a particularly soft contact that protects both the tool and the machine. Thanks to its compact design—featuring a diameter of just 22 mm—it can be integrated even in spaces where room is at a premium. The WK2 is built for harsh industrial environments. Its triple-sealed, chrome-plated special steel housing offers lasting resistance against coolants, chips, and chemicals. The V-seal prevents deposits from forming between moving parts, ensuring that even dried-on emulsion—following a machine shutdown—does not lead to malfunctions. The carbide probe tip ensures a long service life—typically up to ten million cycles. The probe scans in both clockwise and counter-clockwise directions, covering a wide angular range of 15 to 270 degrees. Various probe lengths, available in carbide or brass, allow for flexible adaptation to a wide range of applications. The controlled drive regulates position, speed, and torque, ensuring that contact with the tool is exceptionally gentle and eliminating the need for external mechanical stops. For integration into the machine control system, both PNP and NPN outputs are available; each is short-circuit protected and can be inverted via DIP switch if required. The output signals remain latched until the next scan cycle, making signal evaluation particularly secure. With an IP68 protection rating and an operating temperature range of 0 to 80 °C, the WK2 is ideally suited for continuous operation in demanding production environments.

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Middex

Middex

Middex gives you the perfect building blocks to bring your automation vision to life. With a comprehensive portfolio of stepper motors, motor controllers, tool monitoring systems and pin-compatible solutions, you or our experts can create the ideal component combination for your needs. This demonstrates how flexibility and customer orientation are at the heart of the Middex philosophy.

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